To analyze the factors which affect the service of bearing's life, it is also essential to remember the environmental factors. Bearing failure rarely happens by the bearing material or manufacturing issues. Instead of it, it frequently affects the materials on bearing functionality.
The dirt, debris, and other contents that bearings encounter, play a direct role in how long they remain functional and effective systems. The bearing manufacturing company helps to ignore such lead to breakage. Or even system failure of the environmental contaminants remain unaddressed.
The effects of the environment
The below discussed several environmental factors that affect the bearing life. It is including:
1. Dirt and dust
Some external particles like dirt and dust, and can be some of the most significant sources of wear in bearings. After establishing themselves, the contaminants of bearings can be the reason for significant damage. And it potentially leads to the failure of the system.
The hardness of bearing bushing damages, it consequently affects on bearing life. It depends on the size, hardness, and concentration of contaminants. In addition, use the lubricant on bearings, cause it reduces the level of damages.
2. Water
The same damages were done by dust and dirt, it can also occur with water and other metallic debris. when the dissolved water interacts with lubricant bearing, it can be drawn and microcracks. And that reduces the level of bearings' integrity.
3. Electrolytic corrosion
In some applications, bearings come into nearness, and it becomes the reason for sparks. And the spark can make a hole on the bearing's surface. To correct this, the bearing manufacturer helps to install the bypass circuit. Or with the insulation, it prevents the sparking effects.
Treatments for the environmental contamination
The potential bearing difficulties protect against environmental contamination, and the failure is to use high-quality products. Which proves that to be effective for the particular application.
1. Sealing:
The proper sealing is essential to reducing the dust, dirt, and water from the bearings. Moreover, several special seals are also available to keep the water, metallic debris, and other impurities out without affecting the functionality of the bearings.
2. Lubrications:
Always keep in mind that lubrication is not contaminated, as it causes the wear acceleration. You should maintain the environmental factors and the proper amount of lubrication. Because the bearing's life totally depends on it.
3. Insulation:
For applications, in which bearing comes in contact with the current sparks. And it is vital to use insulating materials to prevent degradation or failure of bearing. So, directly applied or within the bearing, the insulation should be considered the required design for bearing applications. It is like power-generation equipment.
Gold coating bearing is also the solution
Steel is the most widely used for ball and roller bearings. The actual heat process of the steel may expose temperatures that are around 125°C. Without any significant changes in dimension and microstructure, the heat stabilized material is recommended for the sustained temperatures above 125°C.
The components of heat stabilized are reduced tempering treatment at the high-temperature corresponding to the service temperature. This treatment affects the material of hardness and reduces the load-carrying capacity of the bearing.
When you calculate the bearing life at elevated temperature, the dynamic load capacity can be determined by the basic load rating.
To summing-up:
Hi-bond Bearings Pvt. Ltd. the leading industry provides the best bearings for the most difficult applications. We proudly offer the best guidance to bearing failure analysis and give them the best comprehensive information. Which helps to correct and prevent future bearing failures.
We also help you in the most difficult environmental conditions, feel free to contact us anytime to learn more about our products.
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